HOW WE DO

QUALITY ASSURANCE

Acquisition of JIS Q 9100 (aerospace quality management system) certification

Kaga Sangyo has acquired JIS Q 9100 certification and implements strict quality management. The product inspection system is continuously updated, and in addition to verifying product quality, also supports control of outsources processes. In-house, the very latest measurement systems are used to ensure accuracy and precision.

Quality policies

Manufacturing products with our "customer-first" philosophy is central to our business, and in order to make this a reality, we are planning, manufacturing, and providing customers with products shown below.

  • 1

    Products that
    meet customer
    requirements

  • 2

    Products for customers
    that are reliable,
    at a reasonable price

Scope of Certification

Headquarter(Include Create Center Bldg and KD Bldg.)

Gifu Branch

Inspection Group in the MHI Oye Nishi Plant

  • Design and development, Production, Assembly of Precision Plastic and Metal Parts for Aircraft, Aerospace, Missile and Ground Support Equipment.
  • Production and Assembly of Precision Plastic and Metal Parts of Marine

All-round system utilizing our long-established know-how

To accurately achieve the complex shapes required for aerospace equipment, we have expanded our parts production know-how, developed over many years of work in the field, into a unique quality management system. Standardized workflows cover all processes from consulting drawings prior to ordering right through to process design and product inspection, all under our comprehensive and vigilant quality assurance system. We also offer support for supplier inspection system construction and functional inspections.

KAGA quality全方位型システム図表

QUALITY ASSUTANCE

Unitarily managing material, inspection, delivery according to customer requirements We have established a "material center" to support optimizing supply chain function through the rapid supplying materials.

MATERIAL PROCUREMENT STANDARD

  • ANSI
  • MIL
  • AMS
  • ASTM
  • BS
  • AS
  • LN
  • NF
  • JIS

We have procured all types of materials, including titanium, tungsten, molybdenum copper, and alloy materials.

Pursuing ever-higher quality based on long-standing trust

We have constructed a non-destructive inspection system based on our diverse experience in parts machining and assembly, and we provide non-destructive inspections compatible with a variety of standards.

・Fluorescent penetrant flaw inspection
Applicable standard ASTM E-1417; Also compatible with other company standards.
Flaw detection method TYPE I / METHOD A / Levels 2 or 3 / Form A, D
Carrying basket 1,000 mm wide X 1,000 mm deep X 120 mm high
Penetrant treatment tank 1,200 mm wide X 1,100 mm deep X 650 mm high (900L)
Water cleansing tank (cleansing) 1,350 mm wide X 1,100 mm deep X 1,000 mm high
Drying chamber internal dimensions 1,100 mm wide X 1,000 mm deep X 600 mm high
*1 Only products small enough to fit within the dimensions of the drying/developing chamber can be treated.
Dry developing chamber internal dimensions 1,100 mm wide X 1,000 mm deep X 600 mm high
*1 Only products small enough to fit within the dimensions of the drying/developing chamber can be treated.
Inspection room (dark room) 1,100 mm wide X 1,000 mm deep X 900 mm high
Fluorescent penetrant flaw inspection
Fluorescent penetrant flaw inspection
Fluorescent penetrant flaw inspection
・Magnetic particle inspection
Applicable standard ASTM E-1417; Also compatible with other company standards.
Horizontal magnetic particle inspection equipment type NQ-50TS
Penetrating demagnetization equipment type LF-50S
Magnetizing current DC current, AC three-phase current
Electrode pressure fixed time DC100~9,000A
Electrode pressure fixed time AC100~4,000A
Electricity conduction time Capable of being freely set between 0 and 9.9 sec.
Electrode interval 110~1,500mm
Coil inner circumference dimensions 400mm
Target object weight 20Kg or less
Magnetic particle inspection
・Demagnetization testing equipment
Demagnetization testing equipment

Demagnetizing current AC/DC current

  • ・Alternating automatic attenuating demagnetization from AC 120 to 0A
  • ・Distance attenuating demagnetization with a set output of AC 120A
  • ・Direct current inversion automatic attenuating demagnetization from DC 120 to 0A

Electricity conduction time:
When AC, approx. 6 sec;
when DC, approx. 15~20 sec

Demagnetization capability:
When AC, 5,000 AT (max);
when DC, 10,000AT (max)

Demagnetizing coil dimensions:
Inner circumference of 500mm wide X 200mm deep X 500mm high (Inner dimensions: 400 X 400mm)

・Alkaline cleansing equipment
Alkaline cleansing equipment

Alkaline cleansing →cold water washing→hot water washing→air blow (dry)

Inner dimensions of each tank:
1,000mm wide X 1,000mm deep X 900mm high

Applicable cleansing liquid:
Super Bee 300LF (manufactured by Cee-Bee Chemical Co., Ltd.)

Material standards

NAS 410 level 3: 1 person

NAS 410 level 2: 2 people

(one of which is JIS Z 2305 level 2)

※As of October 2019

Mechanical inspection

1st grade ・・・ 1

3rd grade ・・・ 23

QM/QC examination

Grade 3 ・・・ 18

※As of October 2019